Introducing CARA, a robot dog that uses ropes instead of gears to move



YouTuber Aaed Musa, who makes his own robots and gadgets, has developed a robot dog called CARA that uses ropes instead of gears to drive it. You can see how CARA is being developed and how the four-legged robot dog actually moves in a video posted on Musa's YouTube channel.

CARA — Aaed Musa

https://www.aaedmusa.com/projects/cara

High Precision Robot Dog Using Rope - YouTube


Behind Musa is the robot dog CARA.



The most distinctive feature of CARA is that it does not use gears or

pulleys to transmit power. Instead, CARA uses ropes to transmit power.



The name CARA is an acronym for 'Capstans Are Really Awesome.'

Capstans are vertical rotating winches used on sailing ships.



About a year ago, Musa began work on a 'capstan drive,'

a reduction gear that powered a rope.



A typical reducer using gears looks like this. By meshing the gears, you can gain torque in exchange for reducing the rotational speed.



A capstan drive is a reducer that does not have gears; only the drum parts are in contact and torque is transmitted through a rope wrapped around two drums.



The capstan drive that Musa actually made looks like this.



The rope wrapped around the drum is a special rope called

Dynamica DM20 . The unique feature of DM20 is that it has a zero creep rate , meaning that the rope will not stretch over time even when tensioned.



This results in virtually zero play, allowing for extremely precise power transmission. Musa argues that the low noise and low cost of capstan drives make them a good choice for robotics.



This time, Musa decided to use this capstan drive to create a robot dog. First, he designed a capstan drive with a gear ratio as close to 8:1 as possible, taking into account the diameter of the drum as well as the diameter of the rope.



The robot dog's legs feature a five-bar leg design consisting of five bars.



The motor is an

Eagle Power 90 KV brushless motor for large drones. Although it is a motor made for drones, the pancake shape makes it ideal for robotics.



The motor is controlled by

the Odrive S1 FOC , which turns a normal brushless motor into an actuator with position, speed and torque control.



This completes the test robot leg.



We developed the control software, adjusting various control parameters, determining the optimal leg positions, and fine-tuning the leg movements and speed.



The brains behind CARA is

the PJRC Teensy 4.1 microcontroller .



It is controlled using an RC remote control and receiver.



CARA's design is simple and easy to assemble and repair, and the reinforced front plate even includes eye-like parts.



The rear handle and legs are made from

thermoplastic polyurethane (TPU) , while the rest of the device is 3D printed from high-strength polycarbonate and polyethylene terephthalate (PET) carbon fiber.



Once the parts are 3D printed, they are assembled.



Gradually it started to look like a robot dog.



Assembly is complete.



Finally, we will program CARA.



CARA walks by moving diagonally opposite legs in unison, just like a quadruped animal.



Musa also paid special attention to the way the legs were raised when making corrections.



Finally, outdoor testing began.



CARA had been moving smoothly, but then it suddenly froze with a loud crack.



The legs were broken, so Musa improved their strength and also made modifications to reduce the strain on the legs by shortening the stride.



It also comes equipped with an inertial measurement unit, which allows CARA to detect rotation and tilt and maintain balance.



This required modifying the program to allow CARA to perform entirely new movements, which Musa says was 'definitely the most challenging part of the development.'



However, the excitement when CARA tilted smoothly was great. 'Seeing CARA tilt in place was the highlight of the project. The movement was so smooth, it felt like CARA had come to life,' said Musa.



And so CARA was finally completed.



It can move forward, backward, left and right, and rotate on the spot. It can also move sideways like a crab.



You can also jump on the spot.



You can also lean forward or twist your body around.




Even if you tilt the desk it is standing on, it balances well and won't fall over.



I tried kicking it maliciously with my legs but it didn't fall.



Musa plans to continue updating CARA and also plans to release a smaller version of CARA with design guides as open source.



in Hardware,   Science,   Video, Posted by log1h_ik